Quality comes first
with Darcoid.

Nothing moves without Quality’s approval

Our QA team has developed a wealth of seal quality expertise over the years. We’ve audited manufacturing plants in 3 continents. We know where and how escapes can happen at every step of the seal manufacturing process and what controls need to be in place and verified.

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Exceeding industry standards

Our preference is to use PPAP as our gold standard for quality management methodology where the seal is mission critical for our customer.

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Trust but Verify

We secured ISO 9001 registration in 2002, one of the very first in our industry to do so. We were an early adopter of the ISO 9001:2015 standard. We became certified to the IATF 16949:2016 standard in 2021 to support our Tier 1 automotive customers.

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Does your supplier measure up?

If you’re not sure of your current supplier’s true commitment to quality then contact us and complete a simple 5 question quiz. The result will tell you how much you should be concerned, and will also show how you compare to your peers.

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Capabilities – Tools in our QA toolkit 

Darcoid’s quality department has a bigger toolbox than most in our industry.  These include: Non-contact metrology; FTIR verification; physical property checks; PPAP level 1-5; FAIR Gauge R&R Studies; Regulatory compliance reporting and IMDS.

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We are able to offer a combination of the below based on the criticality of your application:

  • Contactless video measurement, automated
  • 200x microscope metrology
  • Certificate, FTIR, and durometer hardness material verification
  • Lot, batch controls and traceability
  • Certification of compliance
  • PPAP Level 1-5 controls
  • First articles to AS9102
  • Gauge R&R studies
  • Custom go/no-go gauges
  • AQL sampling up to 100% vision inspection
  • Visual inspection performed to RMA, ISO3601-3 grade N/S/CS, AS871B
  • ASTM / SAE / ISO specifications
  • Regulatory requirements – REACH, ROHS, FDA compliance, USP class VI, NSF, AMS / MIL, UL
  • International Material Data System (IMDS)
Darcoid Application Capabilities

PPAP

PPAP is a design & manufacturing inspection process used to verify a supplier's ability to reliably and repeatedly produce a part or set of parts for mass production.

PPAP validates a production process by inspecting parts after a completed production run. The PPAP report reviews 18 requirements such as design records, authorized engineering changes, engineering approval, dimensional results, control plan, and more.

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PPAPs are part of the five Core Tools for effective product quality management with APQP, FMEA, MSA, and SPC being the other core tools.

AQL Sampling Rates

Darcoid’s part control plans incorporate Acceptance Quality Limit (AQL) sampling rates appropriate to the criticality of the seal for our customer’s end use.

Our baseline C=0 AQL sampling rate for visual inspection is 0.25 and this can be adjusted based on your application requirements to include 100% inspection for critical applications.

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ISO, RMA

Our methodology for dimensional and workmanship quality inspection is aligned with requirements and best practices as defined by ISO 3601-1 and ISO 3601-3, the Rubber Manufacturers Association (RMA) handbook, and applicable aerospace AS871B \ standards.

The manufacture of elastomer products by compression, transfer, injection, calendaring or extrusion methods produces workmanship and surface defect classifications specific to elastomers. Defects include off register, flash, flow marks, voids and non-fills. Acceptability limits for each defect are classified and described, and our inspectors are trained to these standards.

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Certification-Headline

Quality Management

Our quality department has a bigger toolbox than most in our industry. Our customers have benefitted from our valuable Quality capabilities.

Benefits of a quality management system:

  • Improved quality
  • Improved on-time delivery
  • Emphasis on supplier quality improvement
  • Reduced variation
  • Increased efficiency
  • Reduced waste

Darcoid Certificates IATF

Certifications

Darcoid is certified to the IATF 16949:2016 standard and was an early adopter of the ISO standard. We were quick to realize the benefits of following what has now become a widely adopted standard which places such a strong emphasis on process conformity and continuous improvement.

  • One of the first in our industry to secure ISO 9001 certification
  • Secured IATF 16949 certification supporting our Tier 1 automotive customers
  • ASTM organizational member
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  • certificate QM15_10002365%20QM15_EN.pdf
  • certificate IATF16_10002365%20IATF16_EN.pdf

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Darcoid achieved certification to the IATF 16949:2016 standard in April 2021, which it maintains alongside its ISO 9001:2015 certification. Darcoid was an early adopter of the ISO standard. We were quick to realize the benefits of following what has now become a widely adopted standard which places such a strong emphasis on process conformity and continuous improvement.

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IATF 16949 is the Technical Specification for quality management systems developed by the International Automotive Task Force (IATF) with the objective of improving the quality capability and the entire certification process throughout the automotive supply chain. The focus lies not on the discovery, but on the avoidance of errors. 

Benefits of a quality management system according to IATF 16949:2016

  • Improved quality  
  • Improved on-time delivery  
  • Emphasis on supplier quality improvement  
  • Reduced variation  
  • Increased efficiency  
  • Reduced waste 

 

IATF 16949 is based on the process-oriented ISO 9001, which places a great emphasis on controlling the process to ensure the results are always conforming, whether it is manufacturing, order entry, auditing, or any other functions of the company’s quality management system. To customers, employees, investors and the general public, implementation and certification of an integrated quality management system demonstrates the continuous improvement of an organization’s performance in the areas of quality, environmental protection and workplace safety.

Engagement with Darcoid equals YOUR success

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Data Sheets

FKM Material Compound #4781

Darcoid FKM (Fluorocarbon) Material Compound Data Sheet #4781. Original test data stored in the Darcoid Compound Database. This material is available to run in our manufacturing partner plant in N..

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Sustainable Energy

A Startup in Hydrogen Electrolysis..

A startup with compelling technology IP in hydrogen electrolysis needed help moving from proof of concept to production capable designs.

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Data Sheets

VMQ Material Compound #5012

Darcoid VMQ (Silicone) Material Compound Data Sheet #5012. Original test data stored in the Darcoid Compound Database. This material is available to run in our manufacturing partner plant in N..

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Announcements

Darcoid Seals Deal and Names Alexandra..

Though relatively small and rarely seen, a seal has a large impact on product performance and quality. The person running the company has an equal responsibility to see that dependability,..

Data Sheets
FKM Material Compound #4781
Sustainable Energy
A Startup in Hydrogen Electrolysis Needed Help - Darcoid Case Studies
Data Sheets
VMQ Material Compound #5012
Announcements
Darcoid Seals Deal and Names Alexandra Loback as New President